3 Types of Granulator Machines You Didn’t Know You Needed

Granulator machines are essential pieces of equipment when it comes to processing plastics. Not only do they help reduce the amount of waste generated during the manufacturing process, but they also make it easier to reuse and recycle plastic materials. 

Whether you’re a small business looking to reduce your environmental impact or a large-scale industrial operation looking for cost savings, there are several types of granulator machines available to fit your needs. In this blog post, we’ll explore three types of granulator machines you need to know.

Table of Contents

1) The Film Granulator Machine

2) The Pipe and Profile Granulator Machine

3) The Thermoforming Granulator Machine

Conclusion

1) The Film Granulator Machine

The film granulator is used to process plastic film into small pellets or chips. It works by cutting and compressing plastic film, such as grocery bags, shrink wrap, and packaging material, into uniform particles or flakes. This granulator machine has two rotating blades that cut the plastic film into tiny pieces, which are then collected in a container.

The film granulator is suitable for recycling plastic film material because it quickly breaks down large quantities of plastic waste. This minimizes the need for manual labor and makes the process much more efficient. Moreover, the small particles produced by this machine are ideal for different applications, including injection molding and blow molding.

This type of granulator machine is also designed to reduce noise levels, making it ideal for environments where noise pollution needs to be kept at a minimum. In addition, the machine is highly durable and reliable, so you don’t have to worry about replacing it often.

2) The Pipe and Profile Granulator Machine

Pipe and profile granulator machines are ideal for processing plastic materials such as PVC, ABS, HDPE, PP, and PET. These granulators are used to shred pipes and profiles into small pieces that can be melted down and reformed into various shapes. These granulators are built to handle both short and long runs, allowing manufacturers to quickly and efficiently process materials of varying sizes and thicknesses.

When considering which type of pipe and profile granulator is best for your needs, it’s important to think about the size and thickness of the material you’re looking to process. Small granulators may be more appropriate for thin-walled pipes, while big granulators may be better suited for thicker materials. 

Additionally, you should look at the design of the machine itself, as some models are specifically designed to process PVC, while others may offer more versatility with different types of materials.

The main benefit of using a pipe and profile granulator machine is that it offers improved productivity and cost savings when compared to manual methods such as sawing or milling. Additionally, these machines can help reduce the time it takes to process materials, eliminating manual labor.

3) The Thermoforming Granulator Machine

The thermoforming granulator machine is one of the most versatile granulator machines for processing plastics. This machine is designed for transforming rigid plastic sheets and plastic films into desirable shapes and forms. It utilizes a series of thermoplastic molding and forming processes to create plastic parts from sheets of plastic.

The thermoforming granulator machine is typically equipped with multiple rolls for feeding and cutting plastic sheet material. It also has adjustable spindles that control the thickness and width of the material as it moves through the machine. Additionally, its automated control panel allows users to adjust the speed, temperature, pressure, and other settings to produce the desired output.

This machine can be used to cut, shape, and emboss plastic sheet materials, as well as to form intricate shapes with difficult contours. Its versatility allows it to be used for a wide range of plastic processing applications, including custom-made components and parts for a variety of industrial and consumer products.

Conclusion

The use of granulator machines for processing plastics is a great way to recycle materials and reduce waste. Film granulator machines are ideal for shredding plastic film and sheeting, while pipe and profile granulator machines work well with rigid plastic pipes, tubes, and profiles. Also, thermoforming granulator machines can be used to reduce waste from thermoforming production lines. These granulators are excellent options for recycling and reducing plastic waste.